Custom Silicone Duckbill Valves

Compact elastomer check valves for low cracking pressure, reliable backflow prevention, and quiet one-way fluid control.

  • Custom slit length, lip thickness, hardness, and cracking pressure
  • Silicone, LSR, FVMQ, EPDM, NBR, and CR material options
  • Medical, dispensing, automotive, drainage, and fluid-system support
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Custom silicone duckbill valve

What Is a Duckbill Valve?

A duckbill valve is a one-piece elastomer check valve with two flexible lips that meet at a central slit. The flattened outlet resembles a duck's bill, which gives the valve its name.

The valve has no spring, hinge, or metal moving parts. Forward pressure separates the lips and opens the flow path. When pressure falls or reverses, the elastomer recovers and the slit closes to prevent backflow.

Duckbill valve lips and slit structure

Duckbill Valve Materials

The elastomer must be soft enough to open at the target pressure and resilient enough to bring the slit back into full contact after repeated cycles.

Silicone and elastomer materials for duckbill valves
Medical / Food

Platinum-Cured LSR

Medical and food-contact designs commonly use platinum-cured LSR. Transparent or translucent grades can also make it easier to observe the fluid path.

Industrial

Specialty Elastomers

FVMQ, EPDM, NBR, and CR can be selected when the valve needs greater resistance to oil, fuel, chemicals, weather, or other operating conditions.

Types of Duckbill Valves

Duckbill valves can be configured around flow, leakage control, manufacturing method, installation style, and available space.

Single duckbill valve
Single

Single Duckbill Valve

The standard one-piece design for low- to medium-flow liquid or gas control in compact assemblies.

Double duckbill valve
Double

Double Duckbill Valve

Two valve sections are arranged in series to add a second sealing barrier where lower reverse leakage is required.

Molded and precision slit duckbill valves
Process

Molded or Precision-Slit

The slit can be formed as part of the molding approach or introduced after molding with precision cutting, depending on the design and consistency requirements.

Miniature duckbill valve
Mini

Miniature Duckbill Valve

Very small valves can be developed for precision medical and microfluidic systems that need compact size and very low opening pressure.

How Does a Duckbill Valve Work?

Pressure difference opens the slit in one direction while the elastic lips create a passive seal against reverse flow.

01

Lips Stay Closed at Rest

Without forward pressure, the two elastomer lips remain in contact and keep the central slit closed.

02

Forward Pressure Opens the Slit

When upstream pressure exceeds the cracking pressure, the lips separate and create a passage for fluid or gas.

03

Reverse Pressure Reinforces Closure

As pressure falls or reverses, the lips recover and press together again, helping prevent backflow.

Duckbill Valve Manufacturing

Duckbill valves are commonly made by LSR injection molding or silicone compression molding. LSR processing uses accurately metered material and a temperature-controlled precision mold to produce the valve body and thin flexible lips with tight dimensional control.

Compression-molded designs may be formed first and then slit with precision cutting equipment. The cutting tool must stay sharp and well aligned because burrs, asymmetry, or damage along the slit can prevent complete closure and cause leakage.

Duckbill Valve Performance

Cracking pressure and reverse sealing are controlled by the slit, lip geometry, hardness, elastic modulus, and installation condition.

Property Typical Guidance Design Meaning
Cracking Pressure Common small valves: about 0 to 5 kPa; specialized medical designs can be lower Longer slits, thinner lips, and softer material generally reduce opening pressure.
Reverse Pressure Application-dependent; source design guidance notes about 100 to 500 kPa for some valves Reverse sealing depends strongly on lip thickness, slit structure, material, and support around the valve.
Hardness Typically 30 to 70 Shore A Hardness must balance easy opening with enough elastic recovery for reliable slit closure.
Temperature Range Silicone and FVMQ designs may target about -60°C to 230°C The final allowable range depends on material grade, fluid, pressure, and service environment.
Sterilization Suitable medical LSR grades may support autoclave, EO, and gamma processes Sterilization compatibility should be validated on the final valve design and material grade.

How to Ensure Reliable One-Way Flow

Duckbill valve performance depends on a controlled balance between opening force, slit closure, material recovery, and installation support.

Slit Length and Lip Thickness

A longer slit or thinner wall lowers cracking pressure, but excessive flexibility can reduce closing force and sealing reliability.

Tip Geometry and Slit Quality

The outlet should provide a stable cutting or molding area. Burrs, rough edges, or off-center slits can create leakage paths.

Hardness and Elastic Recovery

Very soft material may deform or shift, while overly hard material can raise opening pressure. High resilience and low compression set are important.

Installation Preload and Orientation

Flanges, clamps, and interference fits should hold the valve securely without restricting lip movement or allowing the valve body to invert under pressure.

Duckbill Valve Applications

Duckbill valves are used across small medical fluid systems and large drainage systems because they provide simple one-way control without metal moving parts.

Medical Devices

Used in breast pumps, resuscitation and ventilation systems, anesthesia equipment, infusion sets, catheter backflow control, and drainage devices.

Home and Consumer Products

Used in liquid dispensing systems, cleaning-equipment tanks, drainage valves, and soap or detergent pumps.

Automotive

Used in fuel systems, oil separation, washer systems, emissions control, transmissions, and brake-related backflow functions.

Drainage and Irrigation

Larger duckbill valves can control stormwater, wastewater, tidal backflow, drip irrigation, and fertilizer injection systems.

Need a Custom Silicone Duckbill Valve?

Share your cracking pressure, reverse pressure, flow, fluid, installation method, and valve size. Fecision can review the lip and slit geometry for your application.

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